Epec's Blog | Electronics Manufacturing Solutions

The use of capacitive touch switch technology is widespread and becoming more frequent each day. Capacitive touch switches are common on thousands of everyday devices including gas station pumps, smartphones, lamps, automobile dashboards, and even the smart speaker in your home.

Many applications today send signals between two devices to provide data or to perform a specific function. These signals may consist of radio frequencies (RF) or microwave frequencies. Typically found in the communication industry, RF/microwaves are common for satellites, radar, and navigational systems. Yet, they can also be found in smaller applications, such as garage door openers, security key card terminals, wireless alarm systems, and handheld warehouse inventory scanners.

Shipping lithium-ion batteries requires strict adherence to hazardous material regulations due to the risk of thermal runaway, fire, or explosion. Requirements vary by transport mode but consistently include UN 38.3 testing, controlled packaging, and trained, certified personnel. Early planning for compliance, testing, and logistics is critical to avoid delays, rejections, and safety risks.

Gerber files are the primary manufacturing data files used to fabricate and assemble printed circuit boards. They define the layer-by-layer PCB artwork, including copper circuitry, solder mask, silkscreen, drilling information, and board profiles required for production.

In the rigid printed circuit board (PCB) world, you can easily generate a quote with cookie cutter specs, such as 0.062” thick, with FR4, green soldermask, and white silkscreen. With those standard specifications, you could quote a huge number of rigid PCBs.

The use of liquid crystal displays (LCDs) in user interface assemblies is widespread across nearly all industries, locations, and operating environments. Over the last 20 years, the cost of LCD displays has significantly dropped, allowing for this technology to be incorporated into many of the everyday devices we rely on.

The prototyping phase presents one of the most challenging environments for flexible circuit board designs. During this stage, circuits are repeatedly installed and removed to validate form, fit, and function. This repeated handling increases the likelihood of mishandling, including excessive bending, dropping, or exceeding design limits.

At the conclusion of our webinar, Using Rigid-Flex PCBs to Improve Design Reliability, we had several questions submitted to our presenter, Product Manager of Flex & Rigid-Flex Circuits, Paul Tome. We compiled these into a readable format on our blog.

One of the first steps in designing a custom cable assembly is selecting the wire. There are lots of options to choose before the design can be frozen. Selecting a UL spec wire can be challenging if you are unfamiliar with the standards but knowing just a few options allows for a simplified design.

Flex and rigid-flex circuit boards are a combination of both electrical and mechanical requirements that allow for solutions to many tight packaging requirements. However, this combination is also the potential source of design challenges as some electrical requirements can have a negative impact on the mechanical bend capabilities of flex circuits. If not, correctly addressed the reliability of the finished design may be compromised.