<img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=140460429997534&amp;ev=PageView&amp;noscript=1">

Epec's Blog | Electronics Manufacturing Solutions


Understanding Battery Power Requirements Before Development Starts

Written by Anton Beck
Posted on July 13, 2021 at 10:18 AM

Battery power requirements involve many factors. Beyond having enough power to run the application, customers also take into consideration battery capacity, charging/discharging rates, and environmental conditions that could impact the battery's functions. Before the battery packs development starts, there are other aspects about the power requirements that need to be evaluated. These aspects may impact the size of the battery, if there are any logistical restrictions that come into play and what types of certifications are required.

Read More  

Why DOT/UN 38.3 is Required for Lithium Batteries

Written by Anton Beck
Posted on June 8, 2021 at 9:33 AM

Applications with high-power needs and complex systems may use lithium batteries to operate. Lithium batteries can pack a high-energy density into smaller pack sizes, making them lightweight and small enough to be used in common everyday products such as cell phones, laptops, tablets, and hoverboards. However, the battery's chemistry can create safety hazards when not being constantly monitored.

Read More  

What to Expect for Battery Development Timelines

Written by Anton Beck
Posted on March 29, 2021 at 9:15 AM

Customers requiring batteries for their products or applications have become savvier when it comes to the developmental phase of the battery packs. They understand that by having researched power requirements, dimensions of the pack compartment, battery chemistries, and cabling specifications, the customer can develop more comprehensive design documents. Then, the battery pack manufacturer can use these specifications to get started on the development and tooling stage immediately.

Read More  

Designing Accurate Fuel Gauges for Custom Battery Packs

Written by Anton Beck
Posted on March 16, 2021 at 9:45 AM

When designing a custom battery pack, a topic that will come up between the manufacturer and the customer deals with the fuel gauge. The battery fuel gauge can be found in a range of everyday devices that we use, such as cell phones and computers. The function of the fuel gauge is to inform the customer on how much state of charge (SoC) and state of health (SoH) is left in the battery. The fuel gauge can predict the remaining capacity by measuring the voltage, battery temperature, and current.

Read More  

Battery Packs for Medical Devices Requirements and Certification - Q&A

Written by Epec Engineered Technologies
Posted on March 9, 2021 at 10:23 AM

At the conclusion of our webinar, Battery Packs for Medical Devices: Requirements and Certification - we had several questions submitted to our presenter, Battery Development Consultant Randy Ibrahim. We compiled these into a readable format on our blog.

Read More  

Advantages and Disadvantages of Embedded Battery Chargers

Written by Anton Beck
Posted on March 1, 2021 at 9:45 AM

When deciding on the types of power to supply equipment requiring high performance, rechargeable batteries are often chosen for several reasons. With rechargeable batteries, users can obtain longer device performance and consistent power. In addition, rechargeable batteries are ideal for devices that are lightweight, such as mobile applications. These devices may have a battery pack that can be taken from off the device, such as the ones on power tools, and placed into a charger that connects to a wall outlet.

Read More  

Integrating GPIO Options in Your Custom Battery Pack

Written by Anton Beck
Posted on February 19, 2021 at 9:26 AM

Many applications do not run as standalone systems. Instead, there will be multiple subsystems involved that can perform a variety of functions for the work output or to monitor internal systems to ensure optimal and safe performance. These systems need additional logic support to keep systems running or to improve system performance. However, there will be times when the application itself does not have these logic functions originally installed. So, another system must be added into the application to provide these functions.

Read More  

Custom BMS vs. Off-the-Shelf BMS: Features and Limitations

Written by Anton Beck
Posted on February 2, 2021 at 9:30 AM

Customers who have products or applications using lithium-based batteries understand the risks involved in keeping the battery packs safe during manufacturing processes, when transporting them to specified locations and when they are in use.

Read More  

Best Practices When Charging Custom Battery Packs

Written by Anton Beck
Posted on January 21, 2021 at 10:04 AM

Supplying custom battery packs to companies in aerospace, medical, military, oceanography, and other industries requires the skills and technical expertise provided by quality manufacturers such as Epec. Yet, the design and build of the battery pack is often only part of the customer's order.

Read More  

Common Failures in Lithium Battery Packs

Written by Anton Beck
Posted on January 5, 2021 at 9:45 AM

With electronics becoming more portable and lightweight, they require batteries that offer long hours of battery life before recharging. Lithium batteries are becoming common place in electronics such as smartphones, laptops, and tablets as they can last for up to 2 years to 5 years. However, failures can cause lithium battery packs to malfunction. The type of problem will be based on the construction of the battery pack, how it is charged, how it is used and handled, and environmental factors.

Read More  
Subscribe to our blog Subscribe to our blog

Recent Posts



Quote Your PCB's Online

InstantPCBQuote - Online Quote and Ordering Solution for Rigid PCB's

Register today and start to quote and order your circuit boards online, 24/7.

Start Quoting Now

Need Help with A Project?

Request Design Support

Our team of engineers are here to help you with all your product needs.

Request Design Support