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Epec's Blog | Electronics Manufacturing Solutions


Integrating GPIO Options in Your Custom Battery Pack

Written by Anton Beck
Posted on February 19, 2021 at 9:26 AM

Many applications do not run as standalone systems. Instead, there will be multiple subsystems involved that can perform a variety of functions for the work output or to monitor internal systems to ensure optimal and safe performance. These systems need additional logic support to keep systems running or to improve system performance. However, there will be times when the application itself does not have these logic functions originally installed. So, another system must be added into the application to provide these functions.

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Custom BMS vs. Off-the-Shelf BMS: Features and Limitations

Written by Anton Beck
Posted on February 2, 2021 at 9:30 AM

Customers who have products or applications using lithium-based batteries understand the risks involved in keeping the battery packs safe during manufacturing processes, when transporting them to specified locations and when they are in use.

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Best Practices When Charging Custom Battery Packs

Written by Anton Beck
Posted on January 21, 2021 at 10:04 AM

Supplying custom battery packs to companies in aerospace, medical, military, oceanography, and other industries requires the skills and technical expertise provided by quality manufacturers such as Epec. Yet, the design and build of the battery pack is often only part of the customer's order.

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Common Failures in Lithium Battery Packs

Written by Anton Beck
Posted on January 5, 2021 at 9:45 AM

With electronics becoming more portable and lightweight, they require batteries that offer long hours of battery life before recharging. Lithium batteries are becoming common place in electronics such as smartphones, laptops, and tablets as they can last for up to 2 years to 5 years. However, failures can cause lithium battery packs to malfunction. The type of problem will be based on the construction of the battery pack, how it is charged, how it is used and handled, and environmental factors.

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Design Considerations When Using Batteries in Portable Devices

Written by Anton Beck
Posted on November 10, 2020 at 8:47 AM

Portable devices are everywhere. When thinking about the top portable devices that we use daily, smartphones, tablets, and laptops will dominate the list. Yet, there are numerous applications that rely on portable devices. Manufacturers of medical devices, military devices and even kid's toys rely on holder and mounting designs to secure batteries in portable devices. How the batteries are secured plays an important factor. These applications can experience a range of extremes such as shocks, vibrations, drops, and temperature fluctuations.

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Battery Storage and Charge Management Best Practices

Written by Anton Beck
Posted on October 29, 2020 at 9:27 AM

When power applications and equipment with custom battery packs, it's ideal to place batteries in storage when not in use for extended periods of time. This practice will prevent batteries from becoming overcharged in equipment and degrading.

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Standard Materials and Components in Battery Pack Manufacturing

Written by Anton Beck
Posted on June 29, 2020 at 9:54 AM

The development of a battery pack relies on a full understanding of the components that are necessary to supply the right amount of power on demand and at a safe rate, providing adequate recharge times, and providing optimal shelf storage. This step requires fully outlining and providing details regarding the application and power needs of the product.

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Do You Really Need Lithium or Will Nickel Metal Hydride Suffice - Q&A

Written by Anton Beck
Posted on June 17, 2020 at 9:23 AM

At the conclusion of our webinar, Do You Really Need Lithium or Will Nickel Metal Hydride Suffice, we had several questions submitted to our presenter, Randy Ibrahim, Battery Development Consultant at Epec. We have compiled these questions into a readable format on our blog.

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Challenges of Changing Battery Suppliers on an Existing Design

Written by Anton Beck
Posted on June 16, 2020 at 9:06 AM

Occasionally, customers have to change battery suppliers. There are many different reasons for these changes. It could involve the battery supplier going out of business, the customer may find a supplier that can offer similar batteries at lower prices and faster time-to-market deadlines, the quality of the battery could be lacking, or there is a disruption to the supply chain for the supplier that the customer must make a temporary switch to an optional manufacturer to complete project deadlines.

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Developing a Custom Battery Pack with Limited Information

Written by Anton Beck
Posted on June 3, 2020 at 9:31 AM

Creating an application or product requires designs, drawings, and recommendations regarding the function of the application, materials to use, and the dimensions. In addition, a manufacturer also must consider how to power it. Many applications require a portable battery source that can be recharged numerous times and stored safely without future damage.

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