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Epec's Blog | Electronics Manufacturing Solutions


Standard Materials and Components in Battery Pack Manufacturing

Written by Anton Beck
Posted on June 29, 2020 at 9:54 AM

The development of a battery pack relies on a full understanding of the components that are necessary to supply the right amount of power on demand and at a safe rate, providing adequate recharge times, and providing optimal shelf storage. This step requires fully outlining and providing details regarding the application and power needs of the product.

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Do You Really Need Lithium or Will Nickel Metal Hydride Suffice - Q&A

Written by Anton Beck
Posted on June 17, 2020 at 9:23 AM

At the conclusion of our webinar, Do You Really Need Lithium or Will Nickel Metal Hydride Suffice, we had several questions submitted to our presenter, Randy Ibrahim, Battery Development Consultant at Epec. We have compiled these questions into a readable format on our blog.

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Challenges of Changing Battery Suppliers on an Existing Design

Written by Anton Beck
Posted on June 16, 2020 at 9:06 AM

Occasionally, customers have to change battery suppliers. There are many different reasons for these changes. It could involve the battery supplier going out of business, the customer may find a supplier that can offer similar batteries at lower prices and faster time-to-market deadlines, the quality of the battery could be lacking, or there is a disruption to the supply chain for the supplier that the customer must make a temporary switch to an optional manufacturer to complete project deadlines.

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Developing a Custom Battery Pack with Limited Information

Written by Anton Beck
Posted on June 3, 2020 at 9:31 AM

Creating an application or product requires designs, drawings, and recommendations regarding the function of the application, materials to use, and the dimensions. In addition, a manufacturer also must consider how to power it. Many applications require a portable battery source that can be recharged numerous times and stored safely without future damage.

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5 Methods to Improve Battery Pack Time to Market

Written by Anton Beck
Posted on May 19, 2020 at 9:12 AM

Whether it is a medical device concept, automotive manufacturing, project, industrial application, or consumer product, companies require large and small battery packs that will ensure their electronic devices and machinery have the longest life cycles without any safety issues. Many of hese battery packs need to be custom made for the specific device before they can be marketed.

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Components Used in Battery Pack Manufacturing

Written by Anton Beck
Posted on May 6, 2020 at 9:43 AM

Battery pack manufacturing can be a complex process depending on the size of the pack, the types of battery chemistries used, if a battery management system (BMS) will be used, and whether testing and certification must be done before transportation.

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Understanding Battery Pack NREs, Certifications, and Logistics

Written by Anton Beck
Posted on April 29, 2020 at 8:43 AM

Battery pack design and development can be a complex process based upon the power needs of the application. Due to the multiple steps that go into creating a battery pack, we try to work with customers from the concept stage to learn about the project's details regarding the application's power needs, size of the battery pack, and specific components that will be added. We will also need time to acquire the materials for the battery pack, to create the prototyping, and to acquire the certifications that may be necessary based on the chemistry of the battery.

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Limitations of Inductive Charging

Written by Anton Beck
Posted on April 21, 2020 at 8:59 AM

Inductive charging is the process of charging an object without any contact between it and any sort of charger or another charged object, and it can seem like magic. With no wires or visible connections, devices gather a full charge, so how is this possible?

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What to Know Before Shipping Lithium Batteries

Written by Anton Beck
Posted on April 1, 2020 at 9:44 AM

If anyone questions why there's concern about transporting lithium batteries, refer them to the Federal Aviation Administration. Between March 20, 1991, and April 1, 2019, they logged 254 airline and airport incidents where a lithium battery either started smoking, caught fire, or exploded.

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Battery Charging: What to Know to Successfully Charge Your Batteries

Written by Anton Beck
Posted on February 12, 2020 at 9:37 AM

Rechargeable batteries are everywhere. From the laptops we type on to the portable medical equipment used to perform examinations or provide health record information, rechargeable batteries help to provide products and services to make our lives better. However, not many people know about what goes into recharging a battery in the correct manner, the right charger for certain battery chemistries, and where a battery management system (BMS) fits into the process.

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