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Epec's Blog | Electronics Manufacturing Solutions


What You Should Know About Discrete Wire

Written by Epec Engineered Technologies
Posted on November 19, 2018 at 1:16 PM

Discrete wire, or lead wire, is the backbone of any interconnect or cable. Within this blog post we break down for you the anatomy of the basic hookup wire and the compositions that can be used as a single unit or grouped together to produce a multi-conductor or multi-pair cable.

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What is Heat Shrink Tubing and How is it Used?

Written by Epec Engineered Technologies
Posted on November 15, 2018 at 9:33 AM

Heat shrink tubing, also known as heat shrink, is a shrinkable tube that shrinks radially when exposed to heat. Produced using a two-step process, heat shrink is available in a wide range of materials to suit almost any application. Heat shrink tubing has many useful applications, including to provide electrical insulation to wires, connections, joints, terminals, and splices, as well as bundling loose items such as wires and as a protective covering.

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Custom Cable Assembly Manufacturing During the Holiday Season

Written by Steven J Goodman
Posted on October 16, 2018 at 1:26 PM

The holiday season is truly an exciting time of the year for many Americans, but inadequate planning for your custom cable assembly can create some less than desirable commotion for your company. Christmas is closing in and manufacturers are already gearing up for the approaching holiday season.

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Custom Cable Assemblies: Cost-Effective Manufacturing

Written by Epec Engineered Technologies
Posted on August 23, 2018 at 8:50 AM

There are many areas to consider when designing and building cost-effective custom cable assemblies. The areas of primarily importance to be reviewed are the raw material selection, ensuring your assembly is designed for ease of manufacturability, choosing the correct connector, and correctly specifying the criteria the assembly should meet or exceed. If all of these areas are optimized correctly in the design stage, you stand the best chance of keeping your manufacturing costs as low as possible.

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How Added Electronics Improve Your Cable Assembly Design

Written by Epec Engineered Technologies
Posted on April 9, 2018 at 12:42 PM

As custom manufactured cable assemblies have grown in complexity, it has become far more common to see various electronics integrated directly into the finished design. The inclusion of electronics into a cable assembly design can consist of adding a switch, PCB, LED, or a multitude of other components. Once added, these components offer a much higher level of sophistication to the cable assembly while allowing the included electronics the ability to withstand a much more rugged working environment.

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Cable Assembly Design For Shielding From EMI and RFI

Written by Epec Engineered Technologies
Posted on February 19, 2018 at 1:00 PM

EMI (electromagnetic interference) and RFI (radio-frequency interference) are disturbances generated by external sources that impact a cable assembly by degrading the assembly's performance or completely preventing it from functioning. These disturbances can cause problems ranging from an increase in error rates of the signal being transmitted through the assembly to total loss of any electronically readable signal.

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Why Use A Jacketed Cable In Your Assembly?

Written by Brian Morissette
Posted on May 3, 2017 at 1:06 PM

When dealing with requests for custom manufactured custom assemblies, the question that frequently comes up is, "why should a jacketed cable be used in an assembly?" The answer to that question can be determined by looking at three key areas: environment, safety, and cosmetics.

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Cable Assembly Sterilization Techniques for Medical Devices

Written by Brian Morissette
Posted on April 21, 2017 at 9:04 AM

Manufacturing cable assemblies used in precision medical device applications requires rigorous demands just to meet the industry standard. When dealing with these specific applications, failure is not an option. Envision applications used in a medical environment. You must limit the possibility of failure for users in the field. Even something as mundane as cable sterilization can potentially cause the cable to fail and/or cause issues for the user(s).

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Napkin Sketch to Production Ready Cable Assemblies

Written by Brian Morissette
Posted on April 5, 2017 at 12:24 PM

We’ve received custom cable assembly requests on a hand-drawn dinner napkin, 8x11 pieces of paper, and even old photos. Regardless of the format, once the request is received it is drawn into a basic design which is sent to our engineering team. We need to have the requested cable assembly design in a particular format in order to be able to manufacture the request appropriately. Otherwise our facility would not be able to understand dimensions, etc., correctly. An official manufacturing ready design drawing would then be returned to you.

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Keep Your Cable Design When Switching Cable Assembly Manufacturers

Written by Brian Morissette
Posted on March 30, 2017 at 2:53 PM

Navigating through the complex cable industry can be both difficult and time consuming. This is especially true if, for whatever reason, you have to change your cable assembly manufacturers. This blog post is intended to give you a perspective of what to expect if you find yourself in the need of switching an existing cable assembly design to a new supplier.

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