Epec's Blog | Electronics Manufacturing Solutions

Custom cable assemblies are terminated with a wide range of connector types. These range from the simplest of connections that include ring, spade, and fork terminals, to highly specialized circular connectors used for military and aerospace applications. For the latter, some connector families are single-sourced and only available from a single connector manufacturer.

Within the complexities of modern manufacturing, the creation of custom cable assemblies stands out as a testament to both engineering precision and the nuanced understanding of materials science. These engineered products are tailored to meet the specific needs of various applications and are pivotal in powering, connecting, and ensuring the reliability of a wide range of electronic devices and systems from dozens of industries.

In the rapidly evolving world of keypads and electronic switches, the membrane switch has become a vital component in many modern devices. Membrane switches are prized for their durability, reliability, and versatility. Membrane switches are also economical and made from inexpensive readily available materials. Beyond their traditional role as simple on-off switches, these devices can be ingeniously adapted to use as resistive pressure sensors.

Multi-conductor cables are one of the most common types of electrical cables used today. They are comprised of several insulated wires all bundled together with an exterior insulated jacket. Multi-conductor cables usually include shielding layers, drain wires, braided sleeves, and even filler material to maintain a uniform cross-section. One problem that exists with these types of cables is that since they are so tightly packed together, air cannot easily travel along the inside length of the cable.

In the ever-evolving world of electronics and engineering, the significance of custom cable assemblies are paramount. These vital components, often overshadowed by more prominent elements, play a crucial role in the functionality and efficiency of various systems.

In the modern engineering landscape, computer-aided design (CAD) serves as an invaluable resource for crafting complex systems like custom cable assemblies. Offering an all-encompassing three-dimensional perspective of the assembly, CAD provides engineers with the ability to experiment and iterate on their designs much more efficiently than ever before.

Navigating the complex tapestry of cable assembly manufacturing is akin to completing an intricate jigsaw puzzle. At first glance, a jigsaw puzzle can be daunting, a kaleidoscope of colors and pieces. Some are edge pieces, easily identifiable, while others, with their myriad of shapes and hues, challenge even the most seasoned of puzzle enthusiasts.

In the world of high-performance electronics, such as military and aerospace systems, the design and functionality of cables play a crucial role in ensuring reliable and high-speed communication, power transmission, and data transfer.

In today's fast-paced engineering world, efficiency and productivity are key factors in meeting project deadlines and maintaining a competitive edge. One practice that has gained popularity among engineers is buying kitted wire harnesses. By bundling together pre-assembled wire harnesses, kitting offers a range of advantages that can simplify the wiring process.

Getting your product to market fast and staying within budget is the obvious goal for all new development projects. Many of these projects require some sort of assembled circuit board, battery, or touchscreen, and therefore they all will need some type of custom electrical cable or wire harness.