Epec's Blog | Electronics Manufacturing Solutions

Flexible Heaters are great examples of how far we’ve come in terms of discrete and efficient ways of heating. Silicone, polyimide, and polyester heaters alike share a common method of heat transfer: conduction. That is the key term for these heaters as they transfer heat by touching the surface of what you want to heat up.

When it comes to temperature regulation, look no further than your kitchen. Your coffee maker controls the temperature to ensure the water is heated for optimal brewing. Did you grab a water bottle on the way out of the door this morning? When you open the fridge, you expect your water to be cold. And, thanks to temperature management, it was.

Here at Epec, we provide various materials and key components used in our flexible heaters solutions. Our team carefully selects these materials to ensure optimal performance, flexibility, and durability in even the most demanding applications. From polyimide to silicone rubber, we offer a wide range of options to meet the specific needs of industries like aerospace, medical devices, and automotive.

When working with flexible heaters, know that they are highly customized, and to successfully work in your application, they must be engineered to meet your specific requirements. These heaters are thin, bendable, and can be designed using the most complex shapes, geometries, and curves to fit almost any type of application.

In today's modern world, energy efficiency has become a top priority for many industries. One area where significant strides have been made is in refrigeration technology. Flexible heaters have emerged as an innovative solution that has revolutionized refrigeration efficiency.

A polyimide/Kapton® heater is a type of flexible heater made using a thin and lightweight polyimide film called Kapton® that was created by the DuPont company. It is a high-performance material that is resistant to high temperatures, chemicals, and radiation, making it ideal for use in heating applications where other materials would fail.

A flexible heater typically consists of a heating element, such as a thin film of metal, sandwiched between two layers of flexible insulating material. The heating element is connected to electrical power, and when the power is turned on, the heating element generates heat. The heat is transferred to the surface that the flexible heater is in contact with, providing a localized heating effect.

Designing flexible heaters requires careful consideration of various factors to ensure cost-effective manufacturing without compromising performance or quality. In this blog post, we will explore the top tips for designing flexible heaters that can be manufactured efficiently and economically.

Flexible heating elements have been used in various devices and applications for decades, but in recent years, flexible heaters have become increasingly used and relied upon in the medical industry. There are several reasons for this, but most importantly, they offer a wide range of benefits that other types of heaters simply cannot match.

Flexible heaters bring with them a wide range of advantages that cannot be ignored for most applications. For starters, they offer superior versatility (hence the name) when alternative types of heaters and can have very thin form factors as well.