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Epec's Blog | Electronics Manufacturing Solutions


Flexible Heaters: Thickness and Spacing Elements Effect on Performance

Written by Chris Perry
Posted on October 22, 2021 at 10:33 AM

Flexible heaters are used in applications to keep systems, electronics, and products at the appropriate temperatures utilize a range of materials and thicknesses to achieve optimal heat output. Often when reaching out to a manufacturer, the customer will be asked to provide specifications regarding the application. The manufacturer will need to understand the wattage desired for the flexible heater and the temperature output that the flexible heater will provide.

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Flexible Heaters: The Pros and Cons of Temperature Sensors

Written by Chris Perry
Posted on October 7, 2021 at 9:22 AM

Flexible heaters are used in numerous industries to provide heat in a selective area to deal with; condensation and mist, food processes, keeping electronics warm due to environmental temperature changes or keeping liquids in a fluid state. Temperature sensors are used to monitor the temperature of the flexible heater as well as the surface that is being heated.

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Best Mechanisms to Control Flexible Heater Temperatures

Written by Chris Perry
Posted on May 27, 2021 at 10:11 AM

Flexible heaters made from silicon and polyimide materials are designed to provide heating features to a wide range of applications. Their flexibility allows the heaters to wrap around odd-shaped surfaces when used inside or outside products. The flexibility of the heater is to provide enough heat for the intended application at the specific area without interfering with its functions.

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Ohm's Law: What It Means for Flexible Heaters and Their Operations

Written by Chris Perry
Posted on February 23, 2021 at 9:31 AM

When talking about flexible heaters, determining the amount of efficient heat necessary for the application is required. A range of factors impacts generated electrical heat, including the materials that are used, the wattage, the voltage, the size of the heater, and the pattern of the conducive materials within the heater. One of the vital factors in designing a flexible heater revolves around Ohm's Law.

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Temperature and Power Limits for Polyimide Flexible Heaters

Written by Chris Perry
Posted on December 29, 2020 at 9:15 AM

Polyimide flexible heaters are highly desired in industries such as aerospace, medical, food service, military, and others to provide controlled heat in specified areas in their applications. This heater type may be used in instrument panels inside aircraft to provide moisture-control properties and to prevent the systems from malfunctioning due to extreme cold temperatures at high altitudes. They may also be found in medical diagnostic devices, analytical test equipment, optoelectronic components, and many other applications.

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Utilizing Multiple Heating Zones in a Flexible Heater

Written by Chris Perry
Posted on September 24, 2020 at 9:32 AM

When applications and products require heating options, polyimide and silicone rubber flexible heaters are ideal for a wide range of uses. With optimal heat transfer, they can provide the right temperatures for electronics, instrument panels, sensors, medical devices, and food service products.

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Using Flex Heaters with Electronics Operating in Extreme Temperatures

Written by Chris Perry
Posted on May 27, 2020 at 9:14 AM

When we use electronics in commercial settings, one of the major factors that must be taken into consideration is the different temperatures that the circuitry and wiring will experience. Not every electronic device will be used in a stable indoor working environment like an office space.

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Top 10 Applications for Flexible Heaters

Written by Chris Perry
Posted on January 29, 2020 at 8:45 AM

Around the world, different industries have applications and equipment where there will be changing temperatures, humidity, or moisture that can impact how a component operates or processes signals. There may also be instances where a product needs to be at a certain temperature so that it may be processed, such as a liquid chemical or food product that has to be at the right temperature, so that it will be fluid enough to be packaged into containers.

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Challenges When Using Flexible Silicone and Kapton® Heaters

Written by Chris Perry
Posted on May 22, 2019 at 8:36 AM

From controlling condensation on electronics to keeping food warm, flexible heaters provide many advantages to commercial industries such as medical, electronics, aerospace, food and beverage, and refrigeration. Silicone and Kapton® heaters are the most common heaters used due to their flexibility, great thermal transfer, rapid warmup and varying temperature applications.

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Flexible Heater Elements: Differences and Advantages

Written by Chris Perry
Posted on May 8, 2019 at 9:56 AM

Manufacturers requiring localized heating for their applications turn to the advantages of flexible heaters that are mounted to components and equipment. These heaters can provide low level or high-level heat at varying temperatures to offer the appropriate thermal transfer based on the applications.

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