Epec's Blog | Electronics Manufacturing Solutions

Flexible circuits have two material options available to encapsulate the exposed outer layer circuitry: polyimide coverlay and flexible solder mask. While both perform the same basic function of insulating the external layer circuitry, each has different characteristics and capabilities that address specific design requirements.

Anyone who has been in the business for more than five minutes understands that the rate of change in electronics hardware development can sometimes be overwhelming. Just this year at the University of Michigan, a team has developed the world’s smallest computer, measuring just 0.3mm to a side, smaller than a grain of rice.

Running production operations is a daunting task for manufacturers. You want your operations to be highly productive, flexible with the changing needs of customers, and to run efficiently. At the same time, you want to develop ways to reduce process costs without reducing the quality of works-in-progress (WIP) parts or finished contracted products.

The growing need for advanced IT infrastructures has impacted industries in all market sectors. Businesses are relying on the scalability and versatility of cloud storage products as they are moving from onsite data centers to using server farms. Companies that rent server farms are experiencing exponential growth as they try to provide the right equipment that can handle the high demand for storage capabilities while ensuring optimal performance.

At the conclusion of our webinar, Managing the Development of Your Overmolded Cable, we had several questions submitted to our presenter, User Interface & Cable Assembly Product Manager Steven J. Goodman. We compiled these into a readable format on our blog.

Custom cable assemblies are used everywhere in a variety of applications, supporting a diverse customer base. These custom cable assemblies may transmit power, data, or other high-fidelity signals during their operation, and in some applications may be used for life-saving or mission critical equipment. These cables must be reliable enough to continuously transmit signals without failure, and be strong enough to withstand certain mechanical stresses, and durable enough to withstand the environment they will operate within.

There are several considerations a purchasing manager must review before selecting a cable assembly supplier. As corporations move toward a matrix organization structure, buyers can be unfamiliar with the various programmatic details required to make critical sourcing decisions fast.

As a premier supplier of human-machine interface (HMI) solutions, our engineers work with and design several types of membrane switches. From tactile and non-tactile response switches to the emerging technology of capacitive touch switches, we have provided proven quality for our customers depending on their needs.

Cable assembly conductors may seem like a complicated topic, but many of the properties that govern these cables are quite straightforward. Making sense of the differences between stranded conductors and solid conductors, and even the various conductor plating specifications that are at play, is easy. You just need to keep a few key things in mind. Even a general understanding of the wire flexibility requirements, current draw, and the operating environment will help guide you toward the best bulk cable design options that exist.

There are countless details that must be explored before moving into high-volume production for custom cable assemblies. And, if manufacturing is expected to occur offshore, there are even more considerations aside from the 12-hour time change, geographical distance, and language barrier.