Epec's Blog | Electronics Manufacturing Solutions

Substituting cable assembly connectors can be a double-edged sword. Substitution may be able to provide a less expensive cable assembly. However, it may also create problems with the interface if the substitution is not done correctly or is done with a connector of inferior quality.

Flex and rigid-flex PCB constructions have many variations that allow for a wide range of applications and solutions. A significant difference to rigid PCB constructions is that uneven layer counts are allowed and frequently used. The primary reasons being reduced flex thickness, improved flexibility and reduced part cost.

There is good reason that programmable logic controllers (PLC) are used as a user interface in a large number of applications. These robust devices are commonplace on factory floors controlling equipment, in processing plants monitoring operating conditions, and even used in portable devices exposed to harsh environments.

Back when laser drilling equipment was north of $1M, or when plasma etch equipment was so dangerous that it needed to be housed in a special room, only the largest companies could afford to purchase the equipment required to manufacture the highest technology printed circuit boards (PCBs). The only way to maintain good yields was to staff a squad of highly experienced engineers who understood the nuances of that specific facility equipment. Today, times and technology have changed dramatically to the point where this is no longer the case, allowing for more efficient mid-sized high tech PCB manufacturers to exist.

Your PCB design for manufacturing is critical to the success of your final application. Design features which make your board difficult to build add cost to your product, either by slowing down the production process, or by increasing the scrap rate.

At Epec our goal is to provide customers with an exceptional experience. All of our account managers respond promptly, accurately, and are knowledgeable about products, processes, and services. Each account manager goes through an introductory training course with each department’s manager, so they are equipped to respond to incoming requests.

After our Cable Assembly Outer Sheath/Jacket Performance Functions webinar, attendees submitted several great questions and we’d like to answer two in particular here that focus on performing a flammability test for cables.

Membrane switch style user interfaces often face long-term outdoor UV, chemical, and moisture exposure. To help improve membrane switch design, there are several considerations that apply. Veteran manufacturers with substantial engineering experience ensure the optimal result of each application. Numerous solutions can be provided specific to any given industry.

Over the past several years, shipping lithium batteries via air freight has been serious business and it requires significant investment from any company who manufacturer custom battery packs. Not only do companies need to make sure that battery packs are shipped properly without delays, but also for the safety of the public. As of April 1, 2016 international regulations applicable to air shipments of lithium batteries have changed yet again and will require that all companies that manufacture and ship batteries continue to invest to stay ahead of the requirements.

Understanding the environment which your assembly will be used in may determine whether or not your application will require shielded cables. Applications where cable assemblies are utilized are often electrically noisy, industrial environments, where factories can create interference within cables. If your cables at at risk of electrical noise interference, shielded cables can greatly improve the performance of your equipment.