Epec's Blog | Electronics Manufacturing Solutions

Heat dissipation is the ability of a part, whether a circuit or any other component, to take the heat that's being generated by a component or an element of the design and to distribute it, dissipate it, and make the heat go away, for lack of a better phrase. This prevents the temperature of the part from continuing to elevate as the device is operated.

A membrane switch is a particular type of custom switch assembly built to either open or close an electrical circuit's conducting path. Each layer in the assembly serves its own unique purpose. Custom features can easily be added with the design considerations.

Computer-Aided Design (CAD) systems and software began replacing drawing boards during the 1980s. Today, there’s hardly an engineer anywhere who uses pencil and paper to produce engineering drawings. Everyone uses CAD, for the simple reason that it offers many advantages.

When designing a custom cable assembly, it can be more in-depth than you would initially think. All you have to do is make connections, right? What could be intricate about that? If care is not taken during the design process, it could lead to unintentional failures or incorrect functionality down the line.

Flexibility is a critical element in most flexible circuit board designs. Whether it’s to meet a tight “one-time bend-to-fit” application or a “dynamic” infinite bend cycle application. To meet these requirements, a flex circuit design must be kept as thin as practically possible, use the correct copper type, and utilize the correct copper plating process.

Magnetism is such a fascinating and important phenomenon that our world quite literally would not exist without it. Magnetic fields, electromotive force, and electromagnetism are wildly complex subjects while at the same time and at a high level, somewhat simple to understand. What is important is that these principles help electric motors run, earth’s magnetosphere shield civilization, and refrigerator magnets stick unless, of course, your appliances are stainless steel.

There's a lot of electrical, mechanical, and chemical considerations when it comes to developing a custom battery pack. In addition to deciding on the cell chemistry, a customer also must know how the battery pack may perform in various environmental conditions related to the application. They want to know the shelf life of the battery, the charge/discharge rates, and any possible hazards that could occur when the battery pack is in use.

Mechanical bend reliability is a critical element in a successful flex or rigid-flex PCB design. One area that can have a significant impact is the transition line(s) that occurs from a rigid area, in a rigid-flex circuit design, or from a stiffened area, in a flex circuit with stiffeners design, to the flex layer(s) only areas. 

Designing a custom battery pack for your application requires figuring out the power specifications. Yet there are several other considerations that dictate the type of battery chemistry to use. In addition to the current, capacity (amp-hours), size requirements, cell configuration, and the number of cells for the battery pack within the application, the voltage must also be determined.

Solid modeling is the process of constructing a 3D model through a series of additive and subtractive operations while always maintaining a calculable volume. Surface modeling is the process of constructing a 3D model through the process of defining each of the faces that are present in its geometry.