Epec's Blog | Electronics Manufacturing Solutions

Due to the vast shapes of electronics and other applications that function on battery power, battery cells also come in different shapes to fit the application. Two common types of shapes are prismatic cells and cylindrical cells. Both offer specific qualities to the application, whether you are looking for cost-effective batteries that are easy to mass produce or batteries with a higher capacity range.

Battery chemistries that are lithium-based must undergo UN38.3 testing requirements before being transported. This testing certifies that the batteries are safe and will not pose a safety risk during shipping over air, water, rail, or road transportation methods.

Around the world, battery pack manufacturers are dealing with supply chain issues. These issues are impacting lead times when they gain battery cell chemistry and battery management system materials.

Mil-aero devices live in a special place in the worlds of design and engineering. These are devices that are often subjected to extraordinary environments. They have extreme requirements, and they often must function in the harshest environments of the world.

Charging batteries, whether they are small batteries in laptops to large ones in electric vehicles, requires the right rate of charge based on the battery chemistry. While technology has provided more ways for people to charge their electronics, especially portable devices, customers are looking at ways to speed up the process so they can use their items faster.

Designing medical devices is no simple task. The stakes are higher for these devices compared to most other industries. Because of that, medical device engineers need to think carefully about which design elements should be prioritized.

Battery power constantly runs applications on a daily basis to perform a wide variety of functions. Yet, there will be certain instances where battery packs will be stored for short-term and long-term periods. This situation may occur due to infrequent use of the equipment or when storing extra battery packs.

More people are taking into consideration the types of vehicles they use for work, school, and to get around town. Electric vehicles (EVs) are becoming a trend for both individuals as well as commercial operations. Aside from the tax benefits and reduced need for fossil fuels, battery technologies have matured enabling the EVs of today to offer comparable performance to the traditional internal combustion engine.

When machines operate, they generate internal heat that may compromise working components. The same situation holds true for battery cells. Cells undergo a chemical process that provides power to devices.

There's a lot of electrical, mechanical, and chemical considerations when it comes to developing a custom battery pack. In addition to deciding on the cell chemistry, a customer also must know how the battery pack may perform in various environmental conditions related to the application. They want to know the shelf life of the battery, the charge/discharge rates, and any possible hazards that could occur when the battery pack is in use.