Epec's Blog | Electronics Manufacturing Solutions

More often than not, a quote will be requested without enough information to price, never mind to manufacture. In 1957, IPC was founded as the Institute for Printed Circuits by Richard Zens (Printed Electronics Corp/Epec), Al Hughes (Electralab), Robert Swiggett (Photocircuits), William McGinley (Methode), and Carl Clayton (Tingstol).

Hazardous environments consist of work areas that may experience elevated levels of corrosion, extreme temperature variations, high pressure, flammable substances, or explosive conditions. Devices operating on battery power need special design requirements to prevent the battery pack from becoming damaged due to these hazardous materials.

Legacy design is a term used to describe technology, systems, and products that were developed in the past and are still being manufactured and supported. A main concern with legacy designs is dealing with hardware and software components that are no longer actively supported or improved by the original vendor and may no longer be compatible with newer technologies.

New technologies, raw materials, and battery manufacturing have paved the way for new trends in custom battery pack designs. Many of these trends focus on making improvements to the battery's capacity and safety, while others redefine the testing standards implemented to ensure battery packs and chargers function optimally for consumers.

Lithium batteries contain high density which is ideal when powering electronics and applications that require a large amount of power over an extended time. However, the battery chemistry is unstable. These batteries can experience overcharging, over-discharging, and discharging that occurs too fast. When the following actions occur, the battery can become damaged, have a diminished lifespan, or even create a safety hazard.

Flexible printed circuit boards are a type of printed circuit board (PCB) that has been designed to be more flexible than traditional rigid printed circuit boards. They offer many advantages over their traditional counterparts, including greater design flexibility, improved reliability, and increased cost savings.

At the conclusion of our webinar, Challenges Designing and Manufacturing Lithium-Ion Battery Packs, we had several questions submitted to our presenter, Randy Ibrahim, Battery Development Consultant at Epec. We have compiled these questions into a readable format on our blog.

Companies and individuals may store batteries outside the device as backup power when there is a power failure, or when storing extra battery packs. Another reason to store external batteries is when the device won't be used often as the device may drain the battery even when turned off due to internal monitoring systems.

Applications working in indoor and outdoor environments deal with fluctuating temperatures that impact how batteries operate. While batteries have wide operating ranges, working them at the extreme ends of their designated ranges can impact performance and battery life.

Lithium-ion batteries are used for high-powered devices and applications as they provide steady power in demand. They are found in phones, laptops, electric vehicles, and other devices. While lithium-ion batteries provide optimal battery power, optimizing the cell life ensures that the batteries can last for many years.